Comprehensive Solutions for Smokeables Product Development
From Formulation to Distribution – A Full-Service Approach
The market for botanical-based smokeable products is growing rapidly as consumers seek natural, plant-based alternatives. Whether developing herbal cigarettes, pre-rolled joints, loose-leaf flower, or vape formulations, brands must ensure quality, consistency, and compliance to succeed in this competitive industry.
At our plant wellness biosciences facility, we offer comprehensive, turnkey solutions for smokeable product manufacturing, covering custom formulation, quality control, regulatory compliance, marketing, and distribution. Our state-of-the-art production facility and industry expertise allow us to create high-quality, market-ready smokeable products that align with evolving consumer preferences and regulatory standards.
Custom Smokeable Product Formulation: Innovation and Precision
Developing a premium botanical smoking product requires expertise in herbal blending, combustion performance, and ingredient integrity. Our Research and Development team collaborates with brands to design customized blends and formulations that meet flavor, aroma, and user experience goals.
Capabilities in Smokeable Product Formulation:
✔ Custom and Private Label Blends – Offering proprietary botanical formulations or access to nearly ten thousand ready-to-market blends.
✔ Botanical-Based Cigarettes and Joints – Developing nicotine-free, tobacco-free, and plant-based smoking alternatives.
✔ Loose-Leaf Flower Processing – Ensuring optimal moisture content, curing, and terpene preservation for a premium smoking experience.
✔ Vape Oil and Extract Formulation – Creating custom vape formulations with botanical extracts and natural flavor profiles.
✔ Flavor and Aroma Optimization – Using high-quality essential oils, terpenes, and botanical infusions for enhanced sensory appeal.
✔ Moisture Control and Combustion Testing – Conducting stability and performance testing to ensure smooth burns and consistent draw.
✔ Organic and Sustainable Sourcing – Utilizing high-quality, sustainably grown botanicals for clean-label formulations.
Smokeable Product Manufacturing: Precision and Scalability
Our state-of-the-art manufacturing facility is equipped to handle small-batch test runs and large-scale production, ensuring consistency and efficiency for brands at every stage of growth.
Advanced Manufacturing Capabilities:
✔ High-Capacity Herbal Blending and Milling – Ensuring even particle size and consistency in every batch.
✔ Pre-Roll Production and Cigarette Filling – Utilizing automated rolling, tipping, and filter application for precision-crafted products.
✔ Flower Processing and Packaging – Implementing advanced curing, moisture control, and terpene preservation for premium flower.
✔ Vape Cartridge Filling and Sealing – Offering precision-filling, heat-sealing, and packaging solutions for custom vape formulations.
✔ Sustainable and Eco-Friendly Packaging – Providing biodegradable, recyclable, and tamper-evident packaging options.
✔ Flexible Production Runs – Supporting artisanal, small-batch production and large-scale manufacturing for growing brands.
✔ Labeling and Secondary Packaging – Offering custom branding solutions, shrink-wrapping, and compliant labeling.
Quality Control and Regulatory Compliance
Ensuring safety, consistency, and compliance is essential for smokeable products, as regulations continue to evolve. Our Quality Control and Regulatory Compliance team adheres to industry-leading safety and quality standards to meet state, federal, and international guidelines.
Comprehensive Quality and Compliance Protocols:
✔ Current Good Manufacturing Practices (cGMP) Certified – Ensuring high-quality production standards for smokeable goods.
✔ ISO 9001 Certified – Meeting global quality management and safety protocols for botanical products.
✔ FDA and EPA Registered Facility – Complying with labeling, packaging, and testing requirements for smokeable and vape products.
✔ Third-Party Lab Testing and Verification – Conducting moisture analysis, combustion consistency testing, and chemical screening to ensure purity and safety.
✔ Terpene and Flavor Profile Testing – Verifying botanical integrity and aromatic consistency across product batches.
✔ Label Compliance and Regulatory Support – Assisting brands with ingredient disclosures, warning labels, and legal packaging compliance.
✔ Batch Documentation and Traceability – Providing detailed tracking and documentation for full transparency in the supply chain.
Strategic Marketing for Smokeable Brands
Building a successful botanical smoking brand requires differentiation, regulatory awareness, and compelling marketing strategies. Our full-service marketing team specializes in plant-based product branding, helping brands create effective campaigns that drive awareness and consumer trust.
Comprehensive Marketing Services Include:
✔ Brand Identity and Packaging Design – Creating bold, compliant, and consumer-friendly branding.
✔ E-Commerce and Digital Marketing – Optimizing product listings for direct-to-consumer sales and online marketplaces.
✔ Social Media and Influencer Marketing – Expanding brand reach through Instagram, TikTok, and partnerships with industry influencers.
✔ Retail and Wholesale Marketing Strategy – Developing sell sheets, trade show materials, and distributor strategies to secure retail placement.
✔ SEO and Paid Advertising – Running Google Ads, social media campaigns, and email marketing to increase brand visibility.
✔ Regulatory-Compliant Messaging – Ensuring that all product claims and marketing materials align with industry regulations.
Turnkey Distribution: 3PL, Order Fulfillment, and Factoring Solutions
Bringing a smokeable product to market requires efficient fulfillment, storage, and shipping logistics. Our turnkey distribution solutions provide seamless inventory management and order fulfillment to support brand growth.
Third-Party Logistics (3PL) and Warehousing Services:
✔ 250,000 Square Feet of Warehousing Space – Secure storage for raw materials, bulk botanicals, and finished goods.
✔ Automated Inventory Management – Real-time stock tracking with seamless integration to e-commerce and wholesale platforms.
✔ Pick, Pack, and Ship Fulfillment – Handling bulk orders, subscription boxes, and direct-to-consumer shipments.
✔ Retail and Global Distribution – Partnering with domestic and international carriers for cost-effective logistics solutions.
✔ Factoring Services for Cash Flow Optimization – Providing invoice factoring to support production, marketing, and business expansion.
Why Choose Us for Your Smokeable Product Manufacturing?
✔ Expertise in Botanical-Based Smoking Alternatives – Decades of experience in herbal blends, functional flower, and vape formulations.
✔ Full-Service, Turnkey Solutions – A one-stop solution from formulation to retail distribution.
✔ Uncompromising Quality and Compliance – Certified by cGMP, FDA, and ISO with rigorous quality control protocols.
✔ Scalable Production and Efficient Fulfillment – Supporting brands at every stage of growth with flexible manufacturing and logistics solutions.
✔ Strategic Market Positioning – Providing data-driven marketing and branding strategies for successful product launches.
Let’s Bring Your Smokeable Products to Market
With cutting-edge formulation expertise, precision manufacturing, strategic marketing, and full-service distribution, we provide a one-stop solution for brands looking to develop, launch, or scale premium botanical-based smokeable products.
Contact us today to explore your formulation and manufacturing options!
